Key Responsibilities & Professional Experience
Prepared BOQs (Bills of Quantities) for structural and machinery installation works.
Performed Preventive Maintenance (PM) on cassava starch factory machinery, including cassava root shaker screens, screening machines, washing machines, cassava choppers, stone traps, cassava rasper/grinding machines, sand separators, decanters for separating protein from starch slurry, separators, and hydrocyclones for starch concentration.
Managed and controlled cassava starch slurry production processes, from fresh cassava roots to cassava starch slurry and finished starch.
Managed and controlled the entire cassava starch production process, including raw material preparation, rasping, starch extraction, sand separation, protein separation, and starch slurry quality control.
Developed Quality Procedures (QP) and Work Instructions (WI) for starch slurry production processes.
Prepared Job Descriptions (JD) for 37 employees.
Conducted GMP (Good Manufacturing Practices) system inspections.
Supported and maintained compliance with ISO 9001 Quality Management System and ISO 14000 Environmental Management System standards.
Conducted Environmental Aspect assessments to identify and evaluate environmental impacts associated with production activities.
Managed production operations with a maximum capacity of 220 metric tons of starch per day.
Monitored and improved machinery and equipment performance throughout the production process.
Monitored starch slurry quality parameters, including %Starch, %DS (Dry Solids), Baumé (°Be), and TDS (Total Dissolved Solids).
Analyzed production yield, starch loss, and mass balance to identify process losses and implement improvement measures.
Planned manpower requirements, allocated work assignments, and monitored employee performance.
Coordinated with Maintenance, Quality Control (QC), and other relevant departments to resolve operational issues and minimize machinery downtime.
Controlled the consumption of raw materials, water, and energy to improve operational efficiency and reduce production costs.
Ensured workplace safety and compliance with operational procedures and production area standards.
Prepared and monitored production performance reports, identified operational issues, and presented corrective actions and improvement plans to management.
Syrup Production Process Management
Managed and controlled the syrup production process, from starch slurry preparation to final syrup production.
Monitored and controlled key process parameters, including TDS, %DS, pH, temperature, and syrup color.
Controlled starch slurry liquefaction, saccharification, and enzymatic conversion processes to achieve the required syrup quality.
Monitored enzyme dosing, process conditions, and production efficiency.
Coordinated with Quality Control (QC), Maintenance, and other relevant departments to ensure product quality and minimize production downtime.
Analyzed production yield, raw material consumption, and process losses to improve operational efficiency and reduce production costs.
Ensured compliance with quality standards, GMP requirements, and food safety procedures.