Managed Production line to meet company KPIs.
Set up new factory, new facility, new equipment at new location to run production on time.
Set up yearly budget plan and monitored that it remained according to plan.
Managed to ensure products were produced on time with high Productivity & good quality.
Ensured that the production was in cost effective.
Monitored the production process and followed up plan aligning with the Master Plan.
Collaborated with other managers to achieve companys KPIs.
Developed and increased skills for subordinates.
Developed Lean manufacturing system and implemented in production line in order to respond to customers demand.
Led production team; pre & post production, QC, purchasing, and monitoring team performance.
Managed development process from concept to final production of sample.
Ensured all required production information were ready for production schedules.
Key Achievement:
Reduced Leadtime Wax Injection Department from 3 days to 3 hrs.
Increased FROT from 60 % to 90 %.
Reduced Wax injection defect form 20 % to 4%.
Increased capacity from 200,000 pcs / week to 650,000 pcs / week.
Set up new plant & increased capacity from 600,000 pcs /week to 1,200,000 pcs / week.
Reduced leadtime outsource from 14 days to 3.5 days.
Coordinated and aligned Kaizen promotion efforts across the site which reduced non-value processes & production defects.
Created plan for auditing and reviewing production system that increased credibility in the Lean Manufacturing System.
Created Continuous Improvement culture in the organization, leading to increase FROT, and reduce leadtime while increased productivity.
Strategically planned short-term/long-term smooth and flexible production that increased FROT, reduced leadtime, and increased productivity.
Enhanced productivity increasing and product quality by active searching for new production techniques/ designs via Internet, reading
สิงหาคม 2554 ถึง กรกฎาคม 2555
Lean Engineer
Grohe Siam Ltd.
Rayong Province
สำหรับสมาชิกเท่านั้น
Drove LEAN system and delivery target achievement for cost improvement, productivity improvement, 5S and Suggestion system.
Evaluated new technologies, implemented and improved.
Conducted training in LEAN Manufacturing related topics throughout the organization.
Acted as Autonomous Maintenance (AM) & 5s Auditor and Focus Improvement Leader of TPM activity.
Designed & supported Lean layout.
Created Value Stream Mapping to find opportunity for improvement.
Set up new Kaizen Event system.
Key Achievement:
Reduced Assembly cycle time, saving 113 K Euro/year and 14 FTEs.
Set new product routing for CNC Machine, saving 58 K Euro/year.
Executed the Integrating Canning No.4 by cell, saving 448 K Euro/year and 16 FTEs.
Set up new assembly by coordinating with technical team from Germany to set up new line, completing within budget and timeline.
Achieved in 10% capacity casting Machine improvement, saving 44 K Euro/year.
Reduced raw material from 3 days to 1 day by Kanban system and FIFO.
มีนาคม 2550 ถึง กรกฎาคม 2554
Lean Engineer
YRC Textile
Samutsakorn Province
สำหรับสมาชิกเท่านั้น
Implemented and drove the LEAN system and built the continuous improvement culture throughout the operation.
Standardized work and work instruction development (both new line and new product).
Set, prepared, and sustained the Kaizen Event.
Acted as Consultant of Kaizen Event & Lean project improvement.
Acted as TPM Coordinator & supported focus improvement team.
Performed as In Station Quality Leader & Quality improvement.
Conducted training in LEAN Manufacturing related topics throughout the organization.
Acted as the PDCA & Job method improvement trainer.
Set & installed Kaizen suggestion System.
Took roles of Lean Coordinator & Lean project improvement with customer.
Set product family and lean layout. Set & evaluated lean measurement.
Key Achievement:
Executed the Defect reduction, reducing color defect from 20 % to 5 %.
Reduced set up time from 3.5 hrs to 0.5 hrs.
Reduced lead-time finishing process from 10 days to 1 days by creating pull system.
Actively took roles as Project Leader of overproduction reducing which improved % OEE, increased Right the first time, and increased on time delivery;
increased % on -time Delivery from 60 % to 80 %.
increased % OEE from 50 % to 75 %.
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NIKE Apparel Innovation and Training Center, Sri- lanka